Improve Your Material Handling with Warehouse Automation

Modern warehouses need to make use of the most recent technology in conveyor systems and sortation solutions to remain competitive. The material handling systems involved in warehouse automation, order fulfillment automation, are constantly evolving and your warehouse should too.

Introducing newly designed conveyor systems and hi-tech material handling systems to an existing warehouse can have incredible effects on productivity.  . Picking the right solution is vital to ensure an improved operation.

Warehouse automation, conveyor systems, and material handling integrators have continually improved over the years. DCS and their warehouse automation consultants are here to show you how you can streamline your warehouse processes by improving your material handling systems.

Here’s how Warehouse Automation can improve the various aspects of material handling.

  1. Automated Conveyors and Sortation Solutions Reduce Risk
  2. Warehouse Automation Saves on Labor Cost
  3. Automation is Easy to Use
  4. Conveyors are More Efficient
  5. Automated Conveyors Make Less Mistakes
  6. Optimized Order Fulfillment
  7. Accurate Inventory Counts

1. Automated Conveyors and Sortation Solutions Reduce Risk

Warehouse automation involves a series of repetitive tasks performed by automated conveyor systems and sortation solutions that were once performed by workers. And while there are plenty of benefits for the company, this also provides benefits to the workers.

Material handling can be a dangerous industry when strict attention is not paid to every movement. And it’s an unfortunately common scenario where people grow comfortable over time, which leads to mistakes. These mistakes can create dangerous situations for the workers.

Automated processes remove this possibility and help prevent workplace injuries.

2. Warehouse Automation Saves on Labor Cost

Every piece of machinery involving automated conveyors and sortation systems can help businesses do the same amount of work and more with less labor. This is a great asset for the company because it provides great savings over time on labor costs.

The upfront cost of implementing warehouse automation is offset in the long-term with these savings. There are rules and restrictions for how long a person can work. Anything past a certain point means the cost of labor goes up anywhere from 50% to 100%.

Conveyors and Sortation solutions can be run almost constantly without any increase in the cost of labor.

 

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3. Automation is Easy to Use

The automated conveyors and sortation equipment used in a modern warehouse, for Material Handling Integration, is easy to use. A current employee will be able to be quickly trained on the actions needed to facilitate the work of warehouse automation. This again saves the company money because long training hours can be expensive with zero payout until the employee begins working non-training shifts.

The ease-of-use not only saves on training but also saves on mistakes the operators can make during a shift. Material Handling Systems that largely run themselves aren’t going to be as prone to human mistakes.

4. Conveyors are More Efficient

A powered conveyor system isn’t going to need to take a break. Sortation systems aren’t going to get hungry or tired, leading to slower workflows. Warehouse automation will perform the same task the same way until someone turns the machine off.

This creates an environment of near-constant work. Productivity shoots through the roof. Human workers tend to let their attention drift over time, but this isn’t an issue with material handling and automation. The task of picking and sorting is the only focus and will continue that way until it is done.

5. Automated Conveyors Make Less Mistakes

Warehouse automation and conveyor systems are incredibly accurate in their performance of duties. This is due to the constant improvements in Material Handling Integrators and technology. Earlier versions of material handling systems and conveyor machines were helpful, but there was always something that could be improved.

And we get to enjoy the results of these improvements to material handling and automation. Workers will drop packages and damage goods due to basic human error. This is an unavoidable aspect of working in a warehouse. Automated warehouse processes mostly avoid this costly outcome.

6. Optimized Order Fulfillment

Faster and more accurate conveyors and sortation systems mean the orders will be picked, sorted, and shipped at a much faster rate. The business will notice this in how streamlined the processes are and the speed at which they are performed. The customer will notice this in how quickly they receive their orders.

Happy customers are the basic lifeblood of any industry. Receiving a shipment earlier than expected is always a welcome surprise, which can lead to future orders and more revenue.

7. Accurate Inventory Counts

Warehouse automation has the ability to scan and sort the materials sold in the warehouse with great accuracy. This provides real-time inventory counts. It’s much easier to confidently take orders and eventually fulfill them when you know exactly how much of a certain item you actually have.

Accurate inventory counts help keep track of where your items are at any time of day. Things get shifted around. Physical logs maintained by employees inevitably lead to lost items, leading to delays in order fulfillment and disappointed customers.

 

Conclusion

There are major challenges in Warehouse Management and Design to make it cost effective and efficient. Warehouse Automation Consultants can help companies with the design, selection, and implementation of material handling systems within today’s modern warehouses. DCS Consultants are full-time Material Handling Consultants that cover the full range of mechanical conveyors and sorters, along with ecommerce fulfillment automation. Many companies and industries have put our designed conveyor systems to work to develop innovative and cost effective material handling solutions. For a serious design and layout for your automated warehouse, contact us today.

For Material Handling Consultants – Contact DCS!