Semi-auto-bulk-sorter-graphic-(1)
Package Handling
DCS’s design and engineering team has more than 40 years of experience creating unique parcel handling systems for diverse customer applications. With installations including semi-automated handling in small city distribution centers and fully automated, integrated hubs with advanced conveyor and sorter equipment, DCS routinely thinks outside the box.
1-Minute-2-Connect-Snippet
E-Commerce and Multi-Channel Fulfillment
DCS designs and implements end-to-end warehouse automation solutions for e-commerce and multi-channel retailers that address numerous workflow challenges. This includes solutions for receiving, putaway, storage, replenishment, order fulfillment, picking, packing, sortation, and outbound shipping. Our custom integrated warehouse, distribution, and fulfillment systems draw from a deep pool of conventional, semi-automated, and automated material handling technologies.
iStock-893494012
Various Distribution Applications
Whether an operation is considering the construction of a new distribution or fulfillment center, or a retrofit or expansion of an existing facility, it’s important to create a solution that fits the overarching supply chain strategy. DCS has four decades of experience designing and integrating comprehensive, end-to-end material handling solutions that meet a multitude of operational goals. Whether conventional, semi-automated, or fully automated, DCS can help your organization implement a custom solution that meets its goals while maximizing return on investment (ROI).
Workers and manager with documents
Supply Chain Consulting
The DCS Supply Chain Consulting team offers a range of services to help your operations address the challenges it faces. Working in partnership with you, DCS consultants analyze your business data- existing workforce, workflow processes, inventory, order data, operations, and more- to determine a strategy that addresses your unique needs. Whether you need an operations assessment, process improvement recommendations, or distribution design services, DCS consultants will help guide you to the material handling system or operational solution that best meets your current and future needs, as well as your budget.
harris_191004_8854
Customer Support
Keeping your warehouse operations and material handling systems running smoothly and at the peak of productivity are the goals of DCS’ Customer Service Team. By partnering with DCS, your warehouse automation solution is supported from commissioning to end of life. You’ll receive comprehensive in-house training of your personnel, including specialized training of your designated internal system expert. Plus, DCS offers a complete package of spare parts and expert system troubleshooting support from qualified engineers dedicated to your installation.
Top-Down View: In Warehouse People Working, Forklift Truck Operator Lifts Pallet with Cardboard Box. Logistics, Distribution Center with Products Ready for Global Shipment, Customer Delivery
System Design & Integration
DCS offers a broad range of material handling equipment and automated system design, installation, and integration services for a multitude of projects. These include retrofits, expansions, upgrades, and more. While every project is unique, our system design and execution processes are the same, encompassing meticulous attention to detail, frequent communication, and a dedicated partnership with our clients.
Confident doctor shaking patient's hand
Life Science & Healthcare
Pharmaceutical, healthcare, and life science companies face mounting pressure from evolving regulatory requirements, rising fulfillment costs, and intensifying accuracy demands. In this environment, automation isn’t optional—it’s essential. Designed Conveyor Systems (DCS) helps distributors of these critical products stay compliant and competitive.
Woman feeds a dog with dry food at home
Pet Food
Pet food distribution operations are anything but standard. From bulky kibble bags to delicate fish tanks, stock keeping unit (SKU) complexity and fulfillment pressure are always on the rise. Designed Conveyor Systems (DCS) partners with leading pet retailers to design and engineer automation, software, and material handling systems that keep operations agile, accurate, and ready for what’s next.
Inventory Management within Warehouse Operations
Home Improvement
When your distribution center handles everything from hammers to hot tubs, operational complexity isn’t a challenge—it’s your daily reality. Home improvement retailers face intense pressure to meet rising consumer expectations across multiple channels—from in-store pickups to last-mile delivery. At Designed Conveyor Systems (DCS), we specialize in engineering material handling and automation solutions that help home improvement distribution centers keep pace, reduce cost, and drive accuracy at scale.
Woman with salesperson at the counter of sports shop
Sporting Goods
Navigating the unique demands of the sporting goods retail industry requires a distribution strategy that’s both agile and precise. From handling seasonal surges to managing a diverse range of products—from bulky equipment to small accessories—your warehouse operations are the key to a seamless customer experience. Our expertise helps sporting goods retailers streamline their distribution warehouses, improving order accuracy, boosting productivity, and ensuring your team can efficiently move products from the receiving dock to the final customer, no matter the season.
shoe-aisle-in-store-lots-of-shoes-on-racks-2024-11-01-02-33-03-utc
Footwear
In the fast-paced world of footwear retail requires a distribution strategy that can handle a vast array of styles, sizes, and seasonal trends with precision and speed. From managing a high volume of SKUs to ensuring accurate order fulfillment and returns processing, your distribution center is the engine that drives customer satisfaction and brand loyalty. Our expertise helps footwear retailers streamline their distribution centers, improving inventory management, accelerating order processing, and ensuring your team can efficiently move products from the receiving dock to the final customer, no matter the season.
iStock-1284193363 (1)
Wholesale & Industrial Distribution
Designed Conveyor Systems (DCS) partners with wholesale, industrial, and electronics distributors to design efficient, optimized fulfillment solutions. Every operation DCS designs streamlines end-to-end functional processes—from inbound receiving and putaway to picking, packing, and shipping. Designed Conveyor Systems (DCS) partners with wholesale, industrial, and electronics distributors to design efficient, optimized fulfillment solutions. Every operation DCS designs streamlines end-to-end functional processes—from inbound receiving and putaway to picking, packing, and shipping.
DCS Black Logo
About Us
Designed Conveyor Systems (DCS) has 40 years of experience serving major clients in multiple industries by providing material handling, full-scale warehouse operations, and conveyor design solutions that are custom crafted for their needs. DCS does not sell ready-made conveyor systems but builds relationships that empower collaboration to craft custom warehouse designs together. DCS utilizes consulting, engineering design, project management, installation services, and client support to ensure our customers can keep their promises to deliver on time.
Vast Project Experience Snippet (1) (1)
Projects
With more than 40 years of experience providing automated system design, installation, and integration services, DCS has created solutions for companies throughout the United States in a broad range of industries and markets. We’ve completed more than 1500 projects ranging from greenfield facilities with completely new systems to expansions and retrofits of existing operations.
ProMat Booth
Upcoming Events
Designed Conveyor Systems values building strong relationships with our clients. Join us at our upcoming events to collaborate and discover how we can design a custom warehouse solution tailored to your unique needs.

Sporting Goods Retail Distribution

Sporting Goods Retail Distribution

DCS Designs Sporting Goods Distribution Solutions for the Long Game

Sporting goods retail is defined by diversity: ski poles to swimsuits, barbells to baseballs, and backpacks to bike helmets. That range brings packaging complexity, awkward form factors, high stock keeping unit (SKU) variability, and the challenge of supporting both stores and direct-to-consumer sales. At Designed Conveyor Systems (DCS), we engineer distribution systems tailored to your unique product profiles and fulfillment model—whether you’re optimizing a legacy facility, rolling out automation in phases, or designing a new omnichannel facility from scratch.

Contact Us
Woman with salesperson at the counter of sports shop

Challenges Facing Sporting Goods Distribution

Team Formation
Labor Constraints and Ergonomics

Many facilities handling sporting goods rely on manual or goods-to-person workflows requiring ergonomic and labor-optimized design. These distribution centers (DCs) must contend with seasonal volume spikes, employee fatigue, and difficulty staffing facilities in competitive labor markets. Let DCS engineer a system that boosts labor productivity, utilization, and ergonomics to increase your workforce’s efficiency while reducing injury risks.

AMRs
SKU Proliferation and Inventory Accuracy

SKU count continues to climb as brands differentiate through size, color, feature, and activity-specific gear. Without real-time data and optimized slotting, facilities risk fulfillment delays and lost sales—especially when omnichannel operations converge with endless aisle shopping experiences. DCS can design and deploy a solution that effectively manages diverse inventory profiles and simplifies fulfillment workflows.

Conventional Material Handling
Product Variety and Packaging Complexity

From apparel and footwear to oversized fitness equipment and heavy weights, the physical diversity of sporting goods makes one-size-fits-all automation impractical. While apparel SKUs can often be picked robotically, irregular, rigid, or bulky items that can confound automated systems. DCS helps distributors efficiently handle this variety with flexible conveyance solutions, storage methods, and handling processes that accommodate extremes in shape, size, and durability.

Picking and Packing Technologies
Aging Technologies and Software

Sporting goods DCs often rely on outdated systems and software whose functionality cannot be modernized without a significant investment. These restrictions can hinder productivity and limit visibility and throughput capacity. Implementing DCS’ proprietary warehouse execution system (WES), DATUM, expands the capabilities of existing software, hardware, and controls, enhancing operational flexibility.

Conveyor & Sortation Systems
Legacy Infrastructure and Fragmented Networks

Many sporting goods retailers operate aging facilities built for single-channel fulfillment. Others are managing multiple DCs with overlapping SKUs, rising overhead, and poor coordination. Informed by an assets and network evaluation, DCS can update both your operations and their geographic placement to improve transportation costs and cut delivery times.

transparent-man-image

How DCS Delivers for Sporting Goods Retail

DATUM: Open Architecture WES

DATUM—DCS’ open architecture WES—integrates seamlessly with legacy, commercial, or home-grown warehouse management system (WMS) software. It helps improve system-level visibility across receiving, picking, packing, and shipping, as well as expands the functionality of current material handling hardware. With DATUM, your operation will gain independence from proprietary OEM systems while achieving multi-channel coordination and inventory accuracy that supports endless aisle fulfillment.

Labor Optimization and Ergonomics

Through a DCS-engineered solution, your workforce will spend less time walking and more time picking. They’ll also experience fewer repetitive motion injury risks through improved workstation ergonomics. The systems designed for your sporting goods DC will protect and empower your team with labor-saving technologies and more efficient workflows.

Network Strategy and Facility Planning

Through Waller & Associates, DCS’ consulting subsidiary, data-driven analysis of your distribution footprint and existing facilities will inform your optimal network strategy. These evaluations ensure your sporting goods distribution facility locations, sizes, and capabilities match the needs of your customer base.

Tailored System Design

DCS designs every solution based on your inventory and process data—not on pre-designated hardware. Informed by your SKU data, DCS’ engineers develop scalable, space-efficient layouts with automation that matches your throughput and handling needs. For sporting goods SKUs that lend themselves to it, incorporating goods-to-person automation can improve pick accuracy and inventory visibility. For oversized or awkward items, DCS balances manual and automated solutions with ergonomic aids and smart flow strategies.

Connect with DCS

Bring DCS your inventory data and operational goals. Together, we’ll develop and execute a game plan that allows your sporting goods distribution operations to maximize performance and customer satisfaction. Let’s connect to discuss how we can help you outrun the competition.