Parcel Handling
Package Handling
DCS’s design and engineering team has more than 40 years of experience creating unique parcel handling systems for diverse customer applications. With installations including semi-automated handling in small city distribution centers and fully automated, integrated hubs with advanced conveyor and sorter equipment, DCS routinely thinks outside the box.
E-Commerce Multi Channel Fullfillment
E-Commerce and Multi-Channel Fulfillment
DCS designs and implements end-to-end warehouse automation solutions for e-commerce and multi-channel retailers that address numerous workflow challenges. This includes solutions for receiving, putaway, storage, replenishment, order fulfillment, picking, packing, sortation, and outbound shipping. Our custom integrated warehouse, distribution, and fulfillment systems draw from a deep pool of conventional, semi-automated, and automated material handling technologies.
DCS
Various Distribution Applications
Whether an operation is considering the construction of a new distribution or fulfillment center, or a retrofit or expansion of an existing facility, it’s important to create a solution that fits the overarching supply chain strategy. DCS has four decades of experience designing and integrating comprehensive, end-to-end material handling solutions that meet a multitude of operational goals. Whether conventional, semi-automated, or fully automated, DCS can help your organization implement a custom solution that meets its goals while maximizing return on investment (ROI).
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Supply Chain Consulting
The DCS Supply Chain Consulting team offers a range of services to help your operations address the challenges it faces. Working in partnership with you, DCS consultants analyze your business data- existing workforce, workflow processes, inventory, order data, operations, and more- to determine a strategy that addresses your unique needs. Whether you need an operations assessment, process improvement recommendations, or distribution design services, DCS consultants will help guide you to the material handling system or operational solution that best meets your current and future needs, as well as your budget.
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Distribution Center Design Consulting
DCS provides distribution center design and warehouse design consulting for new facilities, expansions, and existing warehouse retrofits. Using operational data, the DCS consulting team develops facility layouts, processes, material handling strategies, and automation concepts based on the unique requirements of each operation.
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Warehouse Automation Consulting
DCS provides warehouse automation consulting to help distribution and fulfillment operations determine where automation makes sense, what level of automation is appropriate, and how potential solutions align with operational and financial goals.
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Operations Assessment & Optimization Consulting
DCS provides warehouse and distribution center operations with assessment and optimization consulting to help identify inefficiencies, improve productivity, and develop a clear path toward better performance.
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Supply Chain Strategy & Optimization Consulting
DCS provides supply chain strategy and optimization consulting to help organizations define how their distribution operations should evolve to support broader business goals.
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Warehouse Technology & Software Consulting
DCS provides warehouse technology and software consulting to help organizations assess existing systems, define requirements, and develop a technology strategy aligned with their operational needs and future goals.
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Supply Chain Network Design & Optimization Consulting
DCS provides supply chain network design and optimization consulting to help organizations determine how facilities, inventory, transportation, and fulfillment should work together across their distribution network.
Customer Support
Customer Support
Keeping your warehouse operations and material handling systems running smoothly and at the peak of productivity are the goals of DCS’ Customer Service Team. By partnering with DCS, your warehouse automation solution is supported from commissioning to end of life. You’ll receive comprehensive in-house training of your personnel, including specialized training of your designated internal system expert. Plus, DCS offers a complete package of spare parts and expert system troubleshooting support from qualified engineers dedicated to your installation.
System Design and Integration
System Design & Integration
DCS offers a broad range of material handling equipment and automated system design, installation, and integration services for a multitude of projects. These include retrofits, expansions, upgrades, and more. While every project is unique, our system design and execution processes are the same, encompassing meticulous attention to detail, frequent communication, and a dedicated partnership with our clients.
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Lifecycle Services
Stop reactive repairs. Lifecycle Services provides expert preventive maintenance and 24/7 technical support to protect your automation and MHE availability.
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Retail Distribution
Designed Conveyor Systems (DCS) engineers retail distribution center automation, warehouse execution software and material handling systems that keep stores stocked and orders moving through every channel and season.
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Pet Care
Pet food distribution operations are anything but standard. From bulky kibble bags to delicate fish tanks, stock keeping unit (SKU) complexity and fulfillment pressure are always on the rise. Designed Conveyor Systems (DCS) partners with leading pet retailers to design and engineer automation, software, and material handling systems that keep operations agile, accurate, and ready for what’s next.
Warehouse team checking cartons stored on pallet racks
Home Improvement
When your distribution center handles everything from hammers to hot tubs, operational complexity isn’t a challenge—it’s your daily reality. Home improvement retailers face intense pressure to meet rising consumer expectations across multiple channels—from in-store pickups to last-mile delivery. At Designed Conveyor Systems (DCS), we specialize in engineering material handling and automation solutions that help home improvement distribution centers keep pace, reduce cost, and drive accuracy at scale.
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Sporting Goods
Navigating the unique demands of the sporting goods retail industry requires a distribution strategy that’s both agile and precise. From handling seasonal surges to managing a diverse range of products—from bulky equipment to small accessories—your warehouse operations are the key to a seamless customer experience. Our expertise helps sporting goods retailers streamline their distribution warehouses, improving order accuracy, boosting productivity, and ensuring your team can efficiently move products from the receiving dock to the final customer, no matter the season.
Shoe Aisle
Footwear
In the fast-paced world of footwear retail requires a distribution strategy that can handle a vast array of styles, sizes, and seasonal trends with precision and speed. From managing a high volume of SKUs to ensuring accurate order fulfillment and returns processing, your distribution center is the engine that drives customer satisfaction and brand loyalty. Our expertise helps footwear retailers streamline their distribution centers, improving inventory management, accelerating order processing, and ensuring your team can efficiently move products from the receiving dock to the final customer, no matter the season.
Confident doctor shaking patient's hand
Life Science & Healthcare
Pharmaceutical, healthcare, and life science companies face mounting pressure from evolving regulatory requirements, rising fulfillment costs, and intensifying accuracy demands. In this environment, automation isn’t optional—it’s essential. Designed Conveyor Systems (DCS) helps distributors of these critical products stay compliant and competitive.
Wholesale & Industrial Distribution
Designed Conveyor Systems (DCS) partners with wholesale, industrial, and electronics distributors to design efficient, optimized fulfillment solutions. Every operation DCS designs streamlines end-to-end functional processes—from inbound receiving and putaway to picking, packing, and shipping. Designed Conveyor Systems (DCS) partners with wholesale, industrial, and electronics distributors to design efficient, optimized fulfillment solutions. Every operation DCS designs streamlines end-to-end functional processes—from inbound receiving and putaway to picking, packing, and shipping.
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About Us
Designed Conveyor Systems (DCS) has 40 years of experience serving major clients in multiple industries by providing material handling, full-scale warehouse operations, and conveyor design solutions that are custom crafted for their needs. DCS does not sell ready-made conveyor systems but builds relationships that empower collaboration to craft custom warehouse designs together. DCS utilizes consulting, engineering design, project management, installation services, and client support to ensure our customers can keep their promises to deliver on time.
Projects _ Meyn
Projects
With more than 40 years of experience providing automated system design, installation, and integration services, DCS has created solutions for companies throughout the United States in a broad range of industries and markets. We’ve completed more than 1500 projects ranging from greenfield facilities with completely new systems to expansions and retrofits of existing operations.
Upcoming Events
Upcoming Events
Designed Conveyor Systems values building strong relationships with our clients. Join us at our upcoming events to collaborate and discover how we can design a custom warehouse solution tailored to your unique needs.
Supply Chain Network Design & Optimization Consulting

Build a Smarter, More Resilient Distribution Network

DCS provides supply chain network design and optimization consulting to help organizations determine how facilities, inventory, transportation, and fulfillment should work together across their distribution network.

Using operational data, advanced modeling, and real-world supply chain expertise, DCS’ consultants evaluate your current network and model future-state scenarios to help balance cost, capacity, service, and growth.

Talk to a Supply Chain Network Consultant
Supply Chain Management - SCM - Conceptual Illustration

— What Is Supply Chain Network Design & Optimization?

Supply chain network design is the process of determining the right structure for moving products through your supply chain—from suppliers and facilities to customers.

Network optimization uses data and scenario modeling to evaluate how changes to that structure could affect cost, service and operational performance.

This can help answer critical questions such as:

  • How many distribution centers do you need?
  • Where should our facilities be located?
  • How large should each facility be?
  • What role should each facility play within the network?
  • Where should inventory be positioned?
  • Should facilities be company-operated or managed by a 3PL?
  • How will network changes affect transportation costs and service levels?
  • How should the network evolve as our business grows?

DCS helps turn those questions into a data-driven network strategy.

Network Design & Optimization Services

Every network is different. DCS’ consultants combine supply chain expertise with modeling and analysis to evaluate the variables that have the greatest impact on your operation.

Available network design and optimization services include:

  • Supply chain and distribution network modeling
  • Distribution center location analysis
  • Facility number, role, and capacity analysis
  • Current and future network cost modeling
  • Inventory positioning and deployment strategy
  • Transportation and freight analysis
  • Customer service and delivery-time analysis
  • 3PL and company-operated facility evaluation
  • Centralized vs. regional distribution analysis
  • Growth and demand scenario modeling
  • Network consolidation and expansion analysis
  • Future-state network recommendations
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Make Network Decisions Based on Data

Adding a distribution center may improve delivery times but increase fixed costs. Consolidating facilities may reduce operating expenses while increasing transportation costs or affecting service. Positioning inventory closer to customers may improve responsiveness but create additional complexity elsewhere in the network.

There is rarely one obvious answer.

DCS uses historical and projected operational data to establish a baseline and model alternative network configurations. By evaluating the trade-offs between scenarios, the DCS consulting team identifies a network strategy that aligns cost, service, and operational requirements with your broader business goals.

Facility Location & Network Structure

Where facilities are located—and the role each one plays—can significantly affect the performance of your entire supply chain.

The DCS consulting team assesses different network configurations to determine whether your operation could benefit from adding, relocating, consolidating, or changing the role of distribution facilities.

Analysis can consider factors such as:

  • Customer and demand locations
  • Supplier and inbound flows
  • Transportation costs
  • Facility operating costs
  • Inventory requirements
  • Labor considerations
  • Current and projected volumes
  • Service-level requirements
  • Facility capacity
  • Future growth

The goal is to create a network structure that supports both current requirements and long-term strategy.

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Inventory & Fulfillment Strategy

Network design isn’t only about where buildings are located. It also determines how inventory and orders should move through them.

DCS’ consultants can evaluate how inventory is positioned across the network, which products should be carried at different facilities, and how fulfillment strategies affect cost and customer service.

This analysis can help organizations determine the right balance between centralized inventory and positioning products closer to customers while considering transportation, facility, and inventory costs.

The Network Design & Optimization Process

Model the Impact
Connect the Strategy
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Digital Logistics Network Interface with Delivery Icons on Laptop Screen
Model the Impact Before Making the Investment

Changes to a distribution network can require significant capital and operational commitments. Scenario modeling allows organizations to evaluate potential changes before making those investments. DCS' consultants use network modeling and optimization tools to compare future-state scenarios and understand how changes in demand, facility locations, inventory, transportation, capacity, or service requirements may affect the network. As your business changes, models can also be refreshed to evaluate new scenarios and support future decisions.

Explore Supply Chain Strategy & Optimization Consulting
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Connect Network Strategy to Distribution Center Design

Network optimization answers questions about where your distribution facilities should be, how many you need, and what role each should play. Distribution center design takes the next step by determining how an individual facility should operate. DCS can connect these two levels of planning so that network strategy, facility capacity, processes, material flow, technology, and automation are considered together rather than as separate decisions.

Explore Distribution Center Design Consulting

When Should You Reevaluate Your Distribution Network?

As business demands evolve, your distribution network may need to evolve with them. Common indicators include:

  • Business Growth: Expanding markets, acquisitions or changing demand
  • Capacity Constraints: Facilities approaching capacity or requiring expansion
  • Rising Costs: Increasing transportation, inventory or operating expenses
  • Changing Fulfillment Needs: New channels, delivery expectations or inventory strategies

Network optimization helps determine whether changes are necessary and where they can create the greatest value.

— Network Optimization in Action

Creating a Scalable Distribution Strategy for Bermuda Hospitals Board

DCS’ consultants  worked with Bermuda Hospitals Board to evaluate its distribution network and develop a centralized, scalable distribution center strategy.

The engagement connected network analysis with facility design, helping BHB evaluate how products should flow through its network and how a future distribution center could support its operational requirements.

Read the Bermuda Hospitals Board Case Study

From Network Strategy to Execution

A network recommendation often creates additional decisions at the facility level.

If an analysis identifies the need for a new distribution center, expansion, retrofit or operational change, DCS can continue the process through distribution center design, operational improvement, material handling strategy and, when appropriate, system design and integration.

This creates a connected path from network-level strategy through facility-level execution.

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Supply Chain Network Design & Optimization Consulting FAQs

Network design focuses on determining the structure of the supply chain, including the number, location, size and role of facilities. Network optimization uses data and modeling to evaluate alternative configurations and identify the structure that best balances factors such as cost, capacity, and customer service.

Network studies typically use information such as inbound and outbound order history, customer and supplier locations, inventory, transportation costs, facility operating expenses, demand forecasts, service requirements, and projected growth. The specific data required depends on the objectives of the engagement.

Yes. Location analysis can evaluate customer demand, transportation costs, existing facilities, suppliers, service requirements, and other variables to compare potential geographic locations for a new distribution center.

Yes. Network modeling can compare different numbers and configurations of facilities to understand the trade-offs between transportation, facility, inventory, and operating costs, as well as customer service.

Yes. Network analysis can include evaluation of company-operated versus third-party logistics (3PL) facilities and how different operating models affect the overall network.

There is no single schedule that applies to every organization. A network should generally be reevaluated when significant changes occur in demand, customer geography, transportation costs, facility capacity, fulfillment channels, acquisitions, or overall business strategy.

Build a Network Ready for What’s Next

Your distribution network should support where your business is going- not simply reflect where it has been.

DCS combines supply chain expertise, operational data and advanced modeling to help organizations evaluate their current network, understand their options and build a practical strategy for future growth.